Impact Idlers
Shield Your Belt & Cut Costs: Heavy-Duty Impact Idlers for Loading Zones
Direct impact from falling materials is the primary cause of belt damage and costly downtime. Our Impact Idlers are specifically engineered for loading zones and transfer points, where they absorb the punishing shock of heavy, abrasive lumps. Featuring a robust steel core with resilient rubber discs, they dissipate impact energy, prevent belt tearing and damage, and dramatically extend the life of your most expensive conveyor component—the belt. Invest in protection that pays for itself by reducing replacement costs and maintaining continuous material flow.
The First Line of Defense for Your Conveyor System’s Most Vital Asset
The loading zone is the most violent point in any conveyor system. Without proper protection, the relentless impact of heavy materials will prematurely destroy your conveyor belt—a capital-intensive replacement. Our Heavy-Duty Impact Idlers are the engineered solution, acting as a shock-absorbing shield that preserves your belt integrity, eliminates one of the most common causes of unplanned stoppages, and delivers a rapid return on investment by safeguarding your most critical asset.
Engineered to Absorb Punishment, So Your Belt Doesn’t Have To:
Maximize Belt Lifespan, Minimize Replacement Costs
Feature: A series of high-resilience rubber discs mounted on a solid steel roller.
Advantage: Creates a cushioned surface that absorbs and distributes the kinetic energy from falling materials.
Benefit: Prevents belt carcass damage, splices failures, and cover wear, directly reducing your belt replacement frequency and associated costs.
Ensure Continuous Operation & Reduce Downtime
Feature: Robust construction designed for the heaviest impacts in mining, aggregate, and cement applications.
Advantage: Withstands the abuse of large lumps and high drop heights without failure.
Benefit: Eliminates a primary source of unplanned downtime, ensuring your production line keeps moving and meeting its targets.
Built for Long-Term Reliability in Harsh Conditions
Feature: Advanced multi-stage labyrinth seals protect high-grade bearings from dust and moisture.
Advantage: Ensures the idler continues to rotate freely even in the dirtiest environments.
Benefit: Provides a long, maintenance-free service life, reducing lubrication costs and bearing failure risks at critical loading points.
Seamless Integration & Global Compliance
Feature: Manufactured to international standards (CEMA, DIN, AS) and available in full diameter and length ranges.
Advantage: Guarantees easy replacement and perfect fitment in any existing system.
Benefit: Simplifies your procurement and inventory management with globally recognized, quality-assured components.
Technical Superiority for Demanding Applications:
We build every impact idler to the same precise standards, ensuring consistent performance:
Core Strength: Heavy-duty steel tube and shaft form an unyielding backbone.
Rubber Resilience: The disc material is selected for excellent shock absorption and tear resistance.
Bearing Protection: The sealed system keeps contaminants out, ensuring smooth rotation and long life.
The Essential Upgrade for Any High-Impact Loading Zone:
This is not just another idler; it is a crucial investment in the health of your entire conveying system. It is the definitive choice for:
Primary Crusher Feeders
Ship & Truck Loading Stations
Screen and Crusher Discharge Points
Any transfer point with a significant material drop
Stop Letting Impact Cost You Money. Start Proactively Protecting Your System.
The cost of a set of impact idlers is negligible compared to the cost of a new conveyor belt and the production lost during its installation. Make the smart choice for your operation’s bottom line.