Heavy Duty Impact Bed
Absorb the Impact: Heavy-Duty Impact Beds for Maximum Belt Protection
The loading zone is where your conveyor belt is most vulnerable. Our Heavy-Duty Impact Beds are engineered to replace standard impact idlers, providing a solid, continuous support surface that dissipates the force of falling materials, prevents belt sagging, and eliminates costly punctures and tears. Featuring a shock-absorbing SBR rubber base and a low-friction UHMW-PE top sheet, our modular design extends belt life by up to 3 times, drastically reduces spillage, and ensures reliable operation under the most punishing loads in mining, quarrying, and bulk loading applications.
Transform Your Loading Zone from a Problem Area to a Model of Efficiency
The moment heavy, sharp, or lumpy material falls onto your conveyor belt is the moment of greatest risk. Traditional impact idlers offer limited protection, often leading to belt sag, puncture, and accelerated wear. Our Heavy-Duty Impact Beds are the engineered solution, creating a full-length, solid support system that catches the load, absorbs the energy, and safeguards your belt—turning the most violent part of your operation into one of the most reliable.
Key Benefits of Our Engineered Impact Bed System:
Eliminate Belt Damage and Extend Lifespan by up to 3x
Feature: Multi-layer construction with a shock-absorbing SBR rubber base and a low-friction UHMW-PE wear surface.
Advantage: The rubber layer dissipates impact force, while the ultra-smooth polymer surface allows the belt to glide without abrasion.
Benefit: Prevents belt sagging, punctures, and carcass damage, dramatically reducing your belt replacement costs and frequency.
Maximize Stability and Minimize Spillage
Feature: Adjustable wing angles (20°, 35°, 45°) and a rigid, steel frame built to CEMA standards.
Advantage: Creates a sealed, troughed channel that contains the material centrally on the belt during loading.
Benefit: Virtually eliminates spillage at the load point, reducing cleanup labor and material loss, while improving overall system safety and housekeeping.
Simplify Installation and Reduce Maintenance
Feature: Modular, quick-connect design with an adjustable support structure.
Advantage: Enables fast installation and easy height/angle fine-tuning without specialized tools or lengthy downtime.
Benefit: Cuts installation costs and allows for quick adjustments or replacements, maximizing your operational uptime.
A Durable, Custom-Fit Solution for Any Application
Feature: Available in multiple lengths and widths to suit any conveyor, from compact systems to large-scale plants.
Advantage: Can be tailored to handle specific material characteristics, from abrasive iron ore to heavy rock.
Benefit: You get a perfectly integrated solution that addresses your unique impact challenges, ensuring optimal performance and longevity.
Proven in the World’s Toughest Environments:
This system is the trusted choice for protecting conveyors in:
Primary Crusher Feed Points
Ship and Truck Loading Stations
Mining and Quarry Transfer Points
High-Capacity Port and Power Plant Operations
Stop Letting Impact Control Your Costs.
The cost of a single belt replacement far exceeds the investment in a properly engineered impact bed. Protect your productivity and your bottom line with the system designed to take the punishment so your belt doesn’t have to.